20th Industrial Minerals International Congress & Exhibition
Conference Papers
New plant for ultrafine grinding, classification and coating of barites
• Importance of pilot scale testing
• Challenges in design and construction
• 2009 economic reality: Champagne processing on a beer budget
• Lessons learned
A.J. DeCenso, Business Development Manager, Sweco, a business unit of M-I L.L.C., USA
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Mineral Processing Paradigms – New Challenges, New Solutions
• Scrutiny on emissions trading and global warming, can the processing of industrial minerals continue along historical methods?
• An example of a talc production operation
• Current industry standards - are they best for world conditions today?
Adrian McVeigh B.Sc. (Eng), MBA, Ultrafine Grinding Manager, Mineral Technologies, Downer EDI Mining-Mineral Technologies USA Inc, USA
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The global outlook for borates
• Supply and demand trends
• The future for borates: energy, economic recovery and population growth
• The outlook from Rio Tinto Minerals
Bob Katsiouleris, Chief Commercial Officer, RioTinto Minerals, USA
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Development of a special New Zealand bentonite clay for added value markets
Charles R. Landis, Technical Director, Halliburton Industrial Drilling Products, USA
Co-authors: Phillip Lundy, Director, Transform Minerals, New Zealand
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15:00 Developing a high-purity quartz project in Mauritania
• Industrial Minerals sector underdeveloped -country known hitherto only for its iron ore
• 3 accessible deposits all close to one another – quartz pebbles, quartzite, quartz dykes
• Chemically very pure – pebbles 99.8% SiO2 total impurities 0.1%; quartzite and vein quartz <300 ppm total impurities (before any processing)
• Looking at applications in electrometallurgy and in mono- and poly-silicon
Chris Spencer, CEO, European Environmental Minerals Ltd., UK
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Converting Waste Materials from PVC and Paper Processes to Make Pure Calcium Carbonate for those Industries
• Recycled paper contains 25% minerals which are wasted in the recycling process.
• PVC made by the carbide process in China and India creates 7 million tons/year of mineral waste.
• These wasted minerals can now be recycled in a sustainable way.
• CalciTech’s unique process converts the waste into high value Synthetic Calcium Carbonate.
• In addition, 44 tons of CO2 is absorbed for every 100 tons of end product.
Chuck Kunesh, Director of Business Development, North America, CalciTech Group S.A, Switzerland
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Up to Date Processing Technology for Ultrafine Mineral Powders & Slurries
• GCC dry grinding down to D50 = 0,8 µm on Agitated Ball Mill systems
• Wet grinding of GCC slurry on Mega-Wet- Mills for the paper industry (typical finesses D98 = 2 µm to D60 = 2 µm)
• Drying, Coating & De-agglomeration of GCC slurry in one processing step for paper and plastic industry
• Dry and Wet grinding of talc
• Hard mineral dry grinding down to D50 = 0,9 µm (e.g. zircon sand (opacifier), silica sand)
Dietmar Alber, General Manager Minerals & Metal Division, Hosokawa Alpine Aktiengesellschaft, Germany
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Why Chinese paper is so competitive
• China now Number 1 paper producer in the world
• Details of major paper groups now invested in China
• Investigation by US International Trade Commission (ITC) on imports of coated paper imports from China
• Analysis of paper types and major growth sectors - Coated Woodfree, Uncoated Woodfree and others
• Details of pigment utilisation in China for paper filler and coating covering GCC, PCC, Kaolin and Talc
• Growth potential over next 15 years for the paper industry and pigment utilisation
Dr Ian Wilson, Consultant, UK
Co-authors: Larry Lai, President, Yie-Lie Enterprise, Shanghai, China
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New and developing markets for high purity calcium sulfate products
• Good Earth is a new source of high purity gypsum and anhydrite in St. George,UT
• New markets being developed are in microporous plastic films, fire retardant cultured stone, and plastics
• Microporous house wrap saves 20% on home heating and cooling costs
• Each ton of gypsum products used in plastics saves 2.6 - 3.7 barrels of oil
Dr. Janice Jones, CEO, Good Earth Minerals LLC
Co-authors: George Hawley, President, George C Hawley & Associates, UK
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Development of hydrocyclones for use in fine separation for the kaolin industry
• Development of hydrocyclone for use in production of coarse and fine kaolin
• New hydrocyclone in comparison with centrifuge
• Development of hycrocyclone for the kaolin production with underflow washing using water injection
Dr. Valeriy Golyk, Sales and Project Manager Industrial Minerals, AKW Apparate + Verfahren GmbH, Germany
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State-of-the-art bagging technology for minerals
• Ensuring product protection and secure transport
• valve seal based on ultrasonic techniques results in clean and tight bags
• Minimising spillage to maintain accurate weights
Engelbert Koess, Business Unit Building Materials and Minerals, Haver & Boecker OHG, Germany
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TiO2 pigment supply/ demand/ market outlook
• Acquisition history (20 years) and impacts to the industry
• Global supply changes and outlook
• Global demand dynamics, changes, and outlook
• Regional market outlooks with a focus on the Chinese market
Eric Bender, Senior Consultant, TZ Minerals International Pty Ltd, USA
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One Zircon, yet many zirconias! Why is it so?
• Understanding the role of zircon in producing zirconium materials
• Review of different zirconia production processes
• Characterisation of selected zirconia materials and how they differ
• Relationships between processes and prices.
• Influence of China on zirconia markets
F. Paul Russo, Chief Executive Officer, Z-Tech LLC, USA
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New challenges and opportunities in an increasingly regulated and technical industry
Gérard Buffière, CEO, Imerys, France
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Dubbo Zirconia Project
• Major Australian zirconium project, independent of zircon
• Valuable co-products include light and heavy rare earths, and niobium
• Strategic alternative to current supply chains
• Update on demonstration plant operations and products produced
• Review of the critical success factors and development schedule for production
Ian Chalmers, Managing Director, Alkane Resources Ltd, Australia
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An economical and technical description of the latest color sorting technology
• Basics: The Technical Principles of Color Sorting
• Applications: Different Minerals and Achievable Qualities
• Preparation: Material Preparation and Feeding
• Operation: Examples of Operating Plants
• Economic: Capital and Operation Expenditures, demonstrating Standard Models
Jens-Michael Bergmann, Senior Sales Engineer, Mogensen GmbH & Co. KG, Germany
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Calcium Carbonate 2010 and Beyond
John A. Sorel, Senior Vice President - Finance and Chief Financial Officer, Minerals Technologies Inc, USA
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Recent advances in high gradient magnetic separation for industrial minerals
• Case studies in zircon, ilmenite, high purity quartz, kaolin, fluorspar, feldspar and others
John Elder, President-Minerals Processing, Physical Separation, Outotec Inc., USA
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Rare earths - a golden future or overhyped?
• Definitions
• Overview of supply
• Impact of Chinese government policies on supply to ROW
• Potential new suppliers – the emergence of the non-Chinese producer
• Rare earth demand – the problem of “balance”
• Outlook for rare earth demand – the main drivers
• Supply/demand outlook and prices
Judith Chegwidden, Managing Director, Roskill Information Services Ltd, UK
Co-authors: Dudley Kingsnorth, Job Title, Industrial Minerals Company of Australia Pty Ltd, Australia
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Production of sharp-sized Grades from naturally moist Industrial Minerals
• Possibilities for meeting requirements for the production of various sharp-sized fractions
• Eliminating further cost-intensive processing steps such as drying
Katja Duddek, Sales Manager, RHEWUM GmbH, Germany
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Port of Amsterdam: Industrial Minerals Gateway to Europe
• Port of Amsterdam in general
• Industrial Minerals in the ARA (Antwerp, Rotterdam, Amsterdam) range
• Industrial Minerals in Amsterdam – Statistics, logistics and business partners
Marcel Gorris, Commercial Manager Bulk Logistics, Port of Amsterdam, The Netherlands
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Geo-mining Study and Industrial Potential of very rich Spodumene bearing Pegmatites in Southern Mali
• Pegmatites formation process : interpretation & scheme
• Multi-elements chemical analysis, with particular regard to Li and Sn
• Semi-Industrial Tests
• Final results and proposed Action Plan for future development
Marco Cosi, Mining Geologist, Alpi Consult Stones, Italy
Giorgio Martinotti, Individual Mining Geologist, Italy
Co-authors: John ColeBaker, Director, Silvrex Ltd.
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Welcome address
Mark Ellis, President, Industrial Minerals Association North America (IMA-NA), USA
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Rare Earths from outside China
• Benefits of non-chinese production, prices, supply and more
• Future outlook of the project
Mark Smith, Chief Executive Officer, Molycorp Minerals, USA
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Enhancing the performance of coatings and plastics by using new developed micronized Micaceous Iron Oxide grades
• Introduction and basic properties of Micaceous Iron Oxides (MIOX), important quality parameters
• Micronized MIOX grades, product data and specifications
• Enhancing anti corrosion properties of coatings with micronized MIOX products, results and reasons
• Enhancing mechanical properties of plastics with micronized MIOX products, results and reasons
• Outlook, further developments
Michael Klinar, Sales Manager - Coatings and Ceramics, Kärntner Montanindustrie GmbH, Austria
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Welcome address
Nikhil Trivedi, President, SME, USA
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Industrial Silica for Specialty Glass Applications
• Glass Applications Described
• Industrial Silica Usage
• Sources of industrial silica
Paul Guttmann, Senior Vice President, U.S Silica Company, USA
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TiO2 industry - riding the rollercoaster
• Seeing clearly the value of opacity
• Pigments in paints, plastics, laminates & other staple industries
• TiO2 pricing context & outlook
• Cost pressures on pigment manufacturers
• Forecast need for TiO2
• Potential scene-changing developments
• Implications for titanium mineral suppliers
Reg Adams, Managing Director, Artikol, UK
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Refractories: Between the GFC and the CPRS
• The world steel industry has been severely impacted by the GFC
• Refractory producers have been correspondingly adversely effected
• What will the industry look like after moving through this economic fault zone?
• And, looming around the corner is carbon legislation such as CPRS
• How will carbon legislation impact the refractory business?
Richard Flook, Managing Director, Shinagawa Refractories Australasia Pty Ltd, Australia
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A close look at the Asian boron market
• Supply - reducing role for Chinese producers of boron
• Supply - the majors compete to supply the fastest growing market
• Demand - Analysis of the main industry sectors in which boron is used
• Demand - Review of changes in the way in which boron grades are consumed
• Analyse regional supply and demand
• Review prospects for the boron industry in this region
Robert Baylis, Senior Analyst, Roskill Information Services, UK
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Economical Jet Milling of Industrial Minerals & Dry Grinding in the Sub-Micron Range
• Energy flow in a jet mill
• Development of energy flow to optimize the grinding process
• The use of steam as a grinding medium to increase energy flow
• Production of sub-micron particle size distributions by dry grinding
Steve Miranda, Director of Sales, Netzsch-Condux Mahltechnik GmbH., Germany
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What’s your hole in the ground worth?
• Process to determine the value
• Meeting appraisal standards
• How we see the future
Stuart Limb, Manager, Void Space Consultants LLC, USA
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Industrial minerals mergers and acquisitions -- Importance of Market Intelligence in Due Diligence
• Time sensitive
• Specific market focus – world, regional, local, niche
• Market forecast – drivers, opportunities, threats
• Competitive position
• “Red Flags”
Ted Dickson, Independent Consultant, TAK Industrial Mineral Consultancy, UK
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Gilsonite – a rare industrial mineral
Ken Santini, Managing Director, Santini & Associates Inc, USA
Ted Stevens, President, American Gilsonite, USA
Co-authors: Stuart Green, Chief Operating Officer, American Gilsonite, USA
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Economic Impact of the Recession in North America on Performance Minerals Markets
• Major construction material related sectors have seen declines of 30% or more since 2007
• Demand for performance minerals continues to be heavily dependent on plastics, and paint & coatings sectors
• Suppliers continuing to consolidate, divest and/or shut down underperforming assets
• Food and healthcare related applications remain steady with other niche markets offering pockets of growth
Todd Harris, Managing Director, MineSet Partners LLC, USA
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